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Hey guys,
MLP member @Pappy58 asked me to put together a "kit" for him that he could finish himself. He wanted a Tele, but had custom neck specifications.
I figured I could squeeze this in between my regular workload and take a few stabs at it here and there to get this kit worked up for him.
He sent me a chunk of tree; a part of a trunk of an American Black Walnut tree. Beautiful wood. So I planed it to a neck blank and we got started.
He wanted a "reverse" effect; a black walnut neck, with a maple skunk stripe and plug at the headstock transition. He also wanted to have it adjust from the top. Fretboard is undyed Katalox, or "Mexican Ebony". It matches well with the walnut.
Now, nobody I know of sells top-adjust truss rods for Fender style necks. Fender has their own Bi-Flex rod, but you can't buy it.
So we're gonna do a trick or two and make a top-adjust truss rod out of a two-way rod. Rod is from allparts, and has a 3/8 depth.
One catch here; you have to flip the rod upside-down and it will adjust in the opposite direction; lefty-tighty, righty-loosey. You have to turn the adjustment the opposite way. No big deal, right?
BTW, the skunk stripe is cosmetic. He wanted that look of a white stripe on a walnut neck. so we went ahead and inlayed a piece of maple into the back.
Now on to the neck.
Here's what we're working with, a long 3/8 brad point bit from Fisch (Acme tools, $10 or so, nice bit) a block of mahogany drilled through with the 3/8 at a 1 degree angle, some maple dowel stock, two way rod from Allparts:
You've got to clamp this jig up well, especially at the top of where you are going to drill the hole, right on top of the fret board. It was for this reason I did this operation before I sanded the radius into the board. I need that flat clamping surface. Clamp it down tight, we don't want to blow out the top of the fret board behind the nut slot.
Draw a line from the center of your TR slot through the third tuner from the tip. That's your centerline. Make a centerline on the drilled block and line those up when you clamp the block, the 1 degree angle pointing down towards the frets:
Insert your long 3/8 drill bit and give it a good few taps. You want to start this bit right and fight the tendency for it to "climb" up the headstock transition, so pick up a bit on the drill motor end to force the other end down.
Okay, we drilled through to the TR channel and checked the depth with a slim screwdriver, and it went right on through. Let's see what she looks like:
Well alright! No blow-out of the top. Yep, gotta clamp that top of the FB real tight.
Now, let's see about drilling out that maple dowel. First a small bit, then finish it with a 3/16 bit. That will be big enough for the allen wrench to get in and lock in with the truss rod adjustment end:
Be sure to take extra care in lining up that dowel with the bit. We want as straight a hole as possible.
Now let's see how it comes together:
Okay, that's going to work out fine.
So, I cut the dowel to length, leaving it a good 3/4 inch sticking out. It will all come together well when we spindle-sand that headstock scoop.
we clamped the FB on the neck, oriented the hole to the hex on the TR end, and made a practice run with the allen wrench. Worked out perfectly.
I did have to do a bit of dremel hogging around the adjuster end under the fret board. it will never be seen, and it was minimal anyway. You need to make sure everything fits and works well before gluing.
So with it all good, we glued it up, dowel and all. then after it dried, we sanded in the transition scoop and the "teardrop":
We still have just a bit of spindle-sanding to do, but it turned out fine. Now you can adjust the TR from the top instead of taking the damn neck off or messing around with those "spoke" adjuster rods.
Here's a shot of the back of the neck before I set to carving it:
Note* the hole for the plug seems very close to the top of the board. Because it was drilled at a 1 degree angle, the more material I remove from behind the nut slot, the more distance I will have between that hole and the face of the fret board. I've already gained a few thousandths. By the time I get to about 1/8 behind the nut slot, it will be perfect.
Any questions, let me know..
MLP member @Pappy58 asked me to put together a "kit" for him that he could finish himself. He wanted a Tele, but had custom neck specifications.
I figured I could squeeze this in between my regular workload and take a few stabs at it here and there to get this kit worked up for him.
He sent me a chunk of tree; a part of a trunk of an American Black Walnut tree. Beautiful wood. So I planed it to a neck blank and we got started.
He wanted a "reverse" effect; a black walnut neck, with a maple skunk stripe and plug at the headstock transition. He also wanted to have it adjust from the top. Fretboard is undyed Katalox, or "Mexican Ebony". It matches well with the walnut.
Now, nobody I know of sells top-adjust truss rods for Fender style necks. Fender has their own Bi-Flex rod, but you can't buy it.
So we're gonna do a trick or two and make a top-adjust truss rod out of a two-way rod. Rod is from allparts, and has a 3/8 depth.
One catch here; you have to flip the rod upside-down and it will adjust in the opposite direction; lefty-tighty, righty-loosey. You have to turn the adjustment the opposite way. No big deal, right?
BTW, the skunk stripe is cosmetic. He wanted that look of a white stripe on a walnut neck. so we went ahead and inlayed a piece of maple into the back.
Now on to the neck.
Here's what we're working with, a long 3/8 brad point bit from Fisch (Acme tools, $10 or so, nice bit) a block of mahogany drilled through with the 3/8 at a 1 degree angle, some maple dowel stock, two way rod from Allparts:
You've got to clamp this jig up well, especially at the top of where you are going to drill the hole, right on top of the fret board. It was for this reason I did this operation before I sanded the radius into the board. I need that flat clamping surface. Clamp it down tight, we don't want to blow out the top of the fret board behind the nut slot.
Draw a line from the center of your TR slot through the third tuner from the tip. That's your centerline. Make a centerline on the drilled block and line those up when you clamp the block, the 1 degree angle pointing down towards the frets:
Insert your long 3/8 drill bit and give it a good few taps. You want to start this bit right and fight the tendency for it to "climb" up the headstock transition, so pick up a bit on the drill motor end to force the other end down.
Okay, we drilled through to the TR channel and checked the depth with a slim screwdriver, and it went right on through. Let's see what she looks like:
Well alright! No blow-out of the top. Yep, gotta clamp that top of the FB real tight.
Now, let's see about drilling out that maple dowel. First a small bit, then finish it with a 3/16 bit. That will be big enough for the allen wrench to get in and lock in with the truss rod adjustment end:
Be sure to take extra care in lining up that dowel with the bit. We want as straight a hole as possible.
Now let's see how it comes together:
Okay, that's going to work out fine.
So, I cut the dowel to length, leaving it a good 3/4 inch sticking out. It will all come together well when we spindle-sand that headstock scoop.
we clamped the FB on the neck, oriented the hole to the hex on the TR end, and made a practice run with the allen wrench. Worked out perfectly.
I did have to do a bit of dremel hogging around the adjuster end under the fret board. it will never be seen, and it was minimal anyway. You need to make sure everything fits and works well before gluing.
So with it all good, we glued it up, dowel and all. then after it dried, we sanded in the transition scoop and the "teardrop":
We still have just a bit of spindle-sanding to do, but it turned out fine. Now you can adjust the TR from the top instead of taking the damn neck off or messing around with those "spoke" adjuster rods.
Here's a shot of the back of the neck before I set to carving it:
Note* the hole for the plug seems very close to the top of the board. Because it was drilled at a 1 degree angle, the more material I remove from behind the nut slot, the more distance I will have between that hole and the face of the fret board. I've already gained a few thousandths. By the time I get to about 1/8 behind the nut slot, it will be perfect.
Any questions, let me know..