Gonna make my own freaky tone

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Elias Graves

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There is a tree that grows near me that most consider a weed. Maclura Pomifera, aka bois d'arc, osage orange, hedge apple, horse apple, etc. is a gnarly tree that is full of twisty, turning branches with lethal 2" thorns on it.
Farmers use it for fence posts because it's hard and doesn't rot. Some posts last 50 years or more!
Anyway, I've never messed with them much other than cutting them down and burning them on the bonfire. It does burn a long time but it pops a lot.
I've been doing some reading about its use in guitars. Some people have used it successfully as a fretboard wood as well as back/side sets for acoustics. Some say it is a drop in replacement, tonally, for Brazillian rosewood (though what species hasn't been declared the successor at one time or other?)
I knew it was hard enough when green but I didn't realize exactly how hard the stuff is when dry. One scale used often to measure hardness is the Janka scale. It gives a rough estimate of several properties with one test. A 1/4" diameter ball bearing is pushed down into the surface to a depth of 1/8". Measuring the force required to do that is the Janka number. Alder comes in under 600. Mahogany about 900, hard maple at 1,400 and ebony at 3,250! Osage orange comes in at 2,750. Way harder than maple and naturally reaistant to decay and insects.
Well, I knew I had to give it a try, so I cut down a small tree in the creek and set to work.

This was the log I cut out of the trunk to be my fretboard.
Very heavy stuff!
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Stopped by to see my buddy Rodney at the cabinet shop. He was nice enough to let me use the Big Band Saw to get it started.
One reasonably flat side I can get into the planer!
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The wood is white as maple when first cut but begins to turn orange quickly with sap running.
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Elias Graves

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Since I moved, much of my shop is in storage, so I'm working with only a few power tools and mostly hand. With no resawing available, I'm just going to plane the log into a board. It was slow work, taking only 1/32" at a pass because the stuff is so hard. A lot of very fine shavings.
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Even with such a shallow pass, it still wanted to tear out.
Had I gone deeper, this scuff would have been a disaster.

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Next I built a drying rack. A sheet of plywood with stickers (spacers) on it and some guides screwed in to frame it and prevent lateral warping.

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On top of that goes another layer of stickers followed by another board.
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Elias Graves

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From there, it's out to the back porch. It's covered from the rain and direct sun but gets good air movement. It's a hot mamma here right now. It oughta lose water fairly quickly. As thin as I planed it, I'm thinking a few months should be ok then I'll test it.

A pile of bricks on top will help keep it flat as it dries.

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Now, we wait.

Here's the beginning of the neck it's going with. A maple stripe down the middle flanked by black walnut.
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Elias Graves

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These walnut boards will be the body.
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I'm honestly still deciding what it's going to be.
My two leading ideas a sort of Dano Pro-ish bowtie look with a pair of firebird pickups.

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Or maybe just a plain old telecaster. I don't own one and they sound pretty cool.

Not sure yet.
 

Ethereal

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Interesting. Definetely make a Telecaster, Danelectros are fugly IMHO!

Post pics when you're done
 

Ethereal

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(Deleted as it was an unintentional double post)
 

kboman

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Super cool project! The world has enough Teles, go wild with the design :)
 

pickerrr

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How about a guitar with TWO bodies and each end of the neck? That'll be some guitar!
 

Elias Graves

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How about a guitar with TWO bodies and each end of the neck? That'll be some guitar!

I wouldn't know where to begin on that...

But the fretboard is looking good! It cupped some on day two but I put it in clamps. Took it out today and planed out the cup and it seems to be drying nicely. At 3/8" thick now, it shouldn't take too long to dry.

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And I started working on the top. I figured a nice maple stripe down the top to match the one in the neck would look cool.

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