strömsborg
Senior Member
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- Nov 25, 2016
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That method will still cause you issue if you cut using the blank on the side like you did in your thread.....no matter how many small cuts you have. Using the router as a suspended thickness planer is still an almost infinitely better way to do quality cuts if you must use a router. I rout body blanks with the side cutters and take small passes and you still end up with steps in the edge - its unavoidable with a 1/4" collet router and almost the same with a 1/2". Fine for the body where you have to sand the outline anyhow to make it ready for finishing.
Totally useless if you have to have a perfectly flat and square surface for a glue joint. And no, sanding that afterwards won't give you a flat enough surface either.
Below is my jig for making the heel (and for the fretboard part, and for the headstock too). The fretboard face should be jointed flat anyhow, so setting up your your router so it sits parallel with the table top means the heel is automatically the right thickness all the way around. And like all other cuts, the very last one is mere fractions of a mm so the tool isn't pulled out of square by the cutting torque. You then only have to scrape the top flat to remove any minor ridges or burrs.
To do an angle cut on the heel using this method is harder as both boards have to have the same angle, and suspending one end can induce flex on the boards meaning you can possibly cut an arc.
As said - even Gibson routed the angle into the body with their industrial machinery.
With handheld type tools and beginner knowledge/experience its a nightmare to do the angle on the neck, and super easy to do it on the body......why make life harder????
The more I think about it the more I realise you are right.
I have another neck blank and will likely make another Junior (and do it right) so your method will be put to the test.